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Digital Encoder Technology

intelliSCANde 14SCANLAB's digital encoder technology extends the company's fully digital iDRIVE® solution platform by providing highest dynamic performance with close-to-XY-stage precision, as well as comprehensive position feedback and process monitoring. This enables applications that require both high precision and high throughput, a property mix unachievable with previous scan systems or other beam-positioning technologies.

Digital encoders are integrated into SCANLAB's dynAXISde® galvanometer scanners, intelliSCANde® scan systems and varioSCANde® dynamic focusing units. Special care has been taken to ensure that use of digital encoders (even for a mid-size aperture of 14 mm) will enhance positioning precision without compromising dynamic performance or mechanical dimensions.

SCANLAB's first XY scan systems to feature digital encoders are the intelliSCANde®14 and intelliDRILLde®20. Their dynAXISde®M galvanometer scanners equal or exceed the high dynamic performance of the industryproven dynAXIS®M (with analog position detectors). They enable laser scanning with a positioning resolution of 19-20 bits, exceptionally low dither (electronic noise), best linearity and lowest drift. An SL2-100 interface facilitates comprehensive 20-bit control via SCANLAB's RTC®5 PC interface board or RTC®5 PC/104-Plus board. Line pitch can be precisely adjusted for scribing applications and to eliminate effects such as Moiré patterns.

Applications that require a small-spot-size laser focus precisely positionable within a large processing area (e.g. photovoltaic manufacturing or rapid prototyping) will typically use short-wavelength DPSS or single-mode IR lasers and large-aperture scan systems. The short-Rayleigh-length characteristic for such systems raises the need for high focus-positioning resolution in the third dimension, too. varioSCANde® dynamic focusing units meet this requirement. Here, SCANLAB's digital encoder technology helps optimize precision, speed, resolution and linearity, while substantially reducing drift effects. Additional SCANLAB digital-encoder-equipped scan systems with high-end capabilities will primarily include the intelliSCANde®20, 25 and 30, as well as the intelliDRILLde®30.

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