
Automatic Self-CalibrationThe Self-Calibration AdvantageLaser scan solutions from SCANLAB provide highly dynamic deflection and positioning of laser beams – which allows workpieces to be processed flexibly, precisely and quickly. Along with speed, long-term repeatability is very important for many applications – for example, rapid prototyping in which the processing operation can span several hours. SCANLAB offers a self-calibration option for scan heads that are targeted for such applications. The scan head is thereby equipped with an additional internal sensor system. This reference system makes it possible to calibrate the position detectors of the galvanometer scanners at any desired time. If high repeatability over a long time span is required, then drift effects – which may be caused, for example, by fluctuations of environmental conditions – can be reliably compensated. Positioning accuracy is thus maintained over long periods of time. Remaining long-term drift effects are of the same order of magnitude as short-term repeatability. Principle of OperationDuring calibration, the scan head automatically seeks several reference positions within the scannable area that are defined by the internal sensor system. The seek values are determined and compared with fixed reference values. From the resulting deviations, offset and gain compensation factors are calculated. These compensation factors are immediately made available for use in all future positioning tasks. The calibration routine can be initiated via a simple RTC® command that can be called any time re-calibration is deemed appropriate. During the calibration routine, the laser is switched off and no other commands are transferred to the scan head. The entire calibration procedure takes place in only 5 seconds.
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